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Packaging Capabilities
The ZoRoCo Free-From Plant is subdivided into 2 FDA Registered Production Areas.
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The WHITE Zone is dedicated Big 8 Allergen-Free, as outlined by the USDA. It is Free-From: dairy, eggs, peanuts, wheat, soy, tree nuts, fish, and shellfish.
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The GRAY Zone is our dedicated Gluten-Free Area, designed to process limited allergens outside the Big 8, including soy, dairy and some tree nuts.
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Our entire Free-From Plant is Gluten-Free & Peanut-Free and offers MANY production and packaging capabilities. General Machine, Packaging and Production Services are available in both dedicated White & Gray Production Areas.
Vertical Form Fill and Seal
Our primary production capacity; mostly working on Gluten-Free ‘Bag in a Box’ style products
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Bag ranges from 1oz to 5lbs
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Ability to do smaller fin-seal pouches; such as, oatmeal pouches, snack foods, spice packets, or components for meal kits
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Wide range of potential carton sizing supporting single bag or multiple pouches per carton
Stand-Up or Side Gusseted Pouches
Blended and ingredient fill pre-formed stand-up pouches (SUPs)
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Baking mixes, granola, seeds, lentils, ancient grains…
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Pouches can be filled using augers for powder products or volumetric fillers for grains, seeds or even cluster type products
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Pouches range from 4oz – 25lbs
Cup Packaging
Very fast & efficient machine that produces induction-film sealed cups
Can support multiple “dumps” or fill stages for different ingredient components
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1st dump may be a powder mix of flavorings or spices; 2nd dump may be a particulate such as oats, dried fruits, rice, beans, dehydrated vegetables…
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Paper/Microwavable/Plastic cups; 12 - 17.5 fluid ounces
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Plain or registered film sealing + lids
Blending
Dry blending services for retail packaging, food service packaging, and bulk super sacks or totes.
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Multiple double-ribbon blenders to best support industrial GF baking/batter blending in high volumes
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Small Batch tumble blending for more delicate or complicated products
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Batch capacities from 1K-6K pounds
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Powders, Particulates, and Combinations
Bulk/Food Service
ZoRoCo Packaging can make any of its retail size products into bulk/food service ready units.
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​25# re-sealable bags to 50# Kraft Bags to Super Saks & totes.
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FS packs to support private label opportunities supplying restaurants/commercial bakeries and institutional sales into schools, universities, prisons, cruise ships...