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  • ZoRoCo Packaging

A Trusted Partner in Gluten-Free Contract Manufacturing

Gluten-Free Contract Manufacturing

At ZoRoCo, we understand the importance of providing safe and high-quality gluten-free products to consumers with dietary restrictions. As leaders in the food industry, we take pride in our Gluten-Free Contract Manufacturing, delivering exceptional packaging solutions tailored to meet the unique needs of our partners and their customers.

Unmatched Expertise in Gluten-Free Packaging

Our commitment to excellence begins with our specialized Gluten-Free Plant, equipped with state-of-the-art facilities and staffed by a team of dedicated professionals. With over a decade of experience in the industry, we have honed our expertise in gluten-free packaging, ensuring that every product meets the highest standards of quality, safety, and compliance.

Precision in Manufacturing for Gluten-Free Excellence

At ZoRoCo, we understand that precision is not just a goal; it's a necessity, especially when it comes to manufacturing gluten-free products. We recognize the unique challenges and considerations involved in producing gluten-free items, and that's why precision is paramount in every aspect of our operations.

Rigorous Quality Control Measures

From Start to Finish: Our commitment to precision begins at the inception of the manufacturing process and continues through every stage until the final product is packaged and ready for distribution.

Stringent Quality Standards: We adhere to stringent quality control measures to ensure that every ingredient used in our gluten-free products meets our exacting standards. This includes sourcing only certified gluten-free ingredients and conducting thorough inspections to verify their purity and integrity.

Advanced Equipment and Meticulous Processes

State-of-the-Art Facilities: Our advanced equipment and state-of-the-art facilities are specifically designed to meet the unique requirements of gluten-free manufacturing. From specialized mixers and blenders to precision packaging machinery, we invest in the latest technologies to optimize efficiency and ensure consistent quality.

Meticulous Processes: Our manufacturing processes are meticulously designed and executed to minimize the risk of cross-contamination and ensure the integrity of our gluten-free products. Every step, from batching and blending to seasoning and packaging, is carefully monitored and controlled to maintain the highest standards of purity and safety.

Exceeding Expectation

Uniformity and Consistency: Our dedication to precision ensures that every batch of gluten-free products is uniform in texture, flavor, and appearance. This level of consistency not only enhances the overall quality of our products but also fosters trust and confidence among our partners and their customers.

Exceeding Expectations: By prioritizing precision in every aspect of our operations, we consistently exceed the expectations of our partners and their customers. Whether it's the taste, texture, or nutritional profile of our gluten-free products, we strive to deliver excellence in every bite.

Elevating Gluten-Free Standards

At ZoRoCo, we recognize the importance of precision in manufacturing gluten-free products. Our unwavering commitment to quality, combined with our advanced equipment and meticulous processes, ensures that every product that bears the ZoRoCo name meets the highest standards of excellence. With precision as our guiding principle, we are dedicated to elevating gluten-free standards and delivering unparalleled satisfaction to our partners and their customers.

Tailored Solutions for Every Need

We understand that each partner has unique requirements and preferences when it comes to gluten-free packaging. That's why we offer a wide range of services, including batching and blending dry mixes, seasoning and enrobing particulates, and mixing dried fruits. Whether you need small-batch customization or large-scale production, our flexible solutions can accommodate your needs with precision and efficiency.

Our Gluten-Free Production and Packaging Services

Providing gluten-free products with customized production and packaging solutions is our specialty at ZoRoCo. From batching and blending dry mixes to packaging formats designed for convenience and freshness, our services are designed to ensure the highest quality and satisfaction for our partners and their customers.

Gluten-Free Production Services

  • Batching & Blending Dry Mixes:

  • Our state-of-the-art facilities feature batch capabilities ranging from 1k to 6k lbs, accommodating both small and large-scale production needs.

  • Multiple double ribbon blenders ensure thorough mixing and consistency, guaranteeing uniformity in every batch.

  • Seasoning, Blending & Enrobing Particulates:

  • We specialize in seasoning, blending, and enrobing particulates, enhancing the flavor and texture of gluten-free products to meet consumer preferences.

  • Mixing Dried Fruits:

  • Incorporating dried fruits into gluten-free products adds natural sweetness and nutritional value. Our facility is equipped to mix dried fruits with precision and care, ensuring even distribution throughout the product.

Gluten-Free Packaging Formats

  • Stand-Up Pouches (SUPs):

  • Our stand-up pouches are perfect for a variety of gluten-free products, including baking mixes, cereals, seeds, lentils, and ancient grains.

  • Pouches can be filled using augers, volumetric, or scale fillers, offering flexibility in packaging options.

  • Peel + Go Cups:

  • Fast and efficient machines produce induction-film sealed cups, ideal for single-serve portions of gluten-free products.

  • Multiple dumps of powder, particulates, or single-fill items can be accommodated, providing versatility in packaging.

  • Vertical Form Fill & Seal Bags (VFF):

  • Our VFF bags range from 1oz to 5lb, catering to a wide range of gluten-free products.

  • Smaller fin-seal pouches are available for items such as oatmeal, sachets, snack foods, flavoring packets, or components for meal kits.

  • Bulk Packaging (10lb to 55lb):

  • For larger quantities, we offer bulk packaging options ranging from 10lb to 55lb, ensuring cost-effectiveness and convenience for our partners.

  • Club Pack/Variety Pack/Bag in Bag Pack:

  • Our packaging capabilities include club packs, variety packs, and bag-in-bag packs, catering to diverse consumer preferences and usage occasions.

  • Parent/child capabilities provide added convenience and flexibility in packaging design and presentation.

We understand the importance of both production quality and packaging presentation in delivering exceptional gluten-free products to the market. With our comprehensive services, advanced equipment, and commitment to excellence, we are your trusted partner for gluten-free contract manufacturing and packaging solutions.

Gluten-Free Contract Manufacturing

Industry-Leading Certifications

Our Gluten-Free Plant is GFSI BRC AA rated, demonstrating our commitment to upholding the highest standards of food safety and quality. We also hold certifications from leading organizations such as the Gluten-Free Certification Organization (GFCO), ensuring that our products are free from gluten and other allergens. Our dedication to certification and compliance gives our partners peace of mind, knowing that their products are in good hands.

Transparent Partnership

At ZoRoCo, we believe in fostering transparent and collaborative partnerships with our clients, underpinned by effective communication channels. Our commitment to transparency extends beyond providing live access to production, inventories, shipping, and receiving. We prioritize clear and consistent communication throughout the manufacturing process, ensuring our partners are informed and engaged every step of the way.

Live Access and Weekly Calls

  • Live Access to Production Data: Our partners have real-time access to production metrics, enabling them to track progress and monitor performance remotely.

  • Weekly Calls for Review: We conduct weekly calls to review production, supply chain logistics, inventories, and key performance indicators (KPIs). These calls serve as opportunities to address any concerns, discuss progress, and align on the next steps.

Monthly Leadership Meetings: Our leadership team holds monthly meetings with clients to review forecasting, long-term schedules, and strategic initiatives. These meetings facilitate proactive planning and ensure alignment between our teams.

Quarterly Inventory Management: To maintain accuracy and efficiency in inventory management, we conduct quarterly cycle-counting of inventory and waste. This practice helps identify any discrepancies and enables timely corrective actions.

Continuous Access for Reporting: Our partners have ongoing access to our ERP portal for reporting purposes. This portal provides comprehensive insights into various aspects of production, inventory, and performance metrics, empowering our partners with valuable data to inform decision-making.

Why Communication Matters

Effective communication is the cornerstone of successful partnerships. By providing transparent access to information and maintaining open lines of communication, we cultivate trust, accountability, and mutual understanding. Our commitment to communication excellence ensures that our partners are not only satisfied with our services but are also actively involved in the collaborative process of achieving shared goals.

At ZoRoCo, we view communication as a strategic asset that drives operational efficiency, fosters innovation, and strengthens relationships. By prioritizing transparent communication channels and proactive engagement, we demonstrate our dedication to delivering exceptional value and fostering long-term success for our partners.

Why Choose ZoRoCo for Gluten-Free Contract Manufacturing?

Entrepreneurial Mentality: At ZoRoCo, we don't just see ourselves as contract manufacturers; we see ourselves as partners in your success. We approach every project with an entrepreneurial mindset, constantly seeking out innovative solutions to meet the unique needs and challenges of our partners. Whether it's developing new product lines, optimizing processes, or exploring market opportunities, we're always thinking one step ahead to drive growth and profitability for our clients.

Precision Execution: Our commitment to precision is evident in every aspect of our operations. From the moment raw ingredients enter our facilities to the final packaging of finished products, we employ advanced equipment and meticulous processes to ensure precise execution and consistent quality in every batch. By maintaining strict adherence to our quality control measures, we deliver products that not only meet but exceed the expectations of our partners and their customers, every time.

Trusted Source: With ZoRoCo, you can trust that your gluten-free contract manufacturing needs are in capable hands. We have built a reputation as a trusted source of gluten-free products, upholding the highest standards of integrity and reliability in everything we do. Our track record of success and long-standing relationships with clients are a testament to our commitment to delivering on our promises and exceeding expectations.

Industry Certification: Our certifications demonstrate our unwavering commitment to excellence and compliance with industry standards. These certifications serve as proof of our dedication to upholding the highest levels of food safety, quality, and integrity in our gluten-free manufacturing processes. 

  • FDA Registered

  • GFSI BRC Audited

  • NON-GMO Project Verified

  • Pre-Approved for Costco

  • USDA Organic

  • Gluten-Free Certified

  • OU Kosher Certified

  • 100% Plant-Based Facility

  • Peanut Free

When you partner with ZoRoCo, you can have confidence knowing that your products are being produced in accordance with the most rigorous standards and regulations.

Tailored Solutions: We understand that every partner has unique needs and preferences when it comes to gluten-free contract manufacturing. That's why we offer flexible and customizable solutions to meet the diverse requirements of our partners and their customers. Whether you need assistance with product development, packaging design, or production scale-up, our team of experts is here to work closely with you to create tailored solutions that align with your goals and objectives.

When you choose ZoRoCo for your gluten-free contract manufacturing needs, you're not just choosing a supplier – you're choosing a trusted partner who is committed to your success. With our entrepreneurial mindset, precision execution, trusted reputation, industry certifications, and tailored solutions, we're here to help you navigate the complex world of gluten-free manufacturing and achieve your business objectives.

Partner with ZoRoCo Today

With over 400 employees and three manufacturing facilities located in Caldwell, Idaho, ZoRoCo is your premier partner for Gluten-Free Contract Manufacturing. Trust us to deliver top-tier packaging solutions that exceed expectations and elevate your brand in the competitive gluten-free market. Contact us today to discuss your project requirements and experience the ZoRoCo difference for yourself

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